Manual processes for job cards and work orders in manufacturing led to frequent production errors, inefficient planning, and a lack of real-time visibility. The client required a system that could integrate with existing tools and improve overall production management, while also providing transparency to end customers.

Wheelson developed and deployed a Digital Job Card and Work Order System, incorporating real-time data from machines on the production floor and integrating with the client’s Tally ERP system. The solution automated workflows, reduced production errors, and enabled both manufacturers and their customers to track progress in real-time.

Real-Time Machine Data Collection

The system captured live data from machines, enabling accurate updates on job progress and real-time monitoring of performance.

Digital Job Cards and Automated Work Orders

Job cards were digitized, and 90% of production planning became automated. The system dynamically adjusted tasks and workflows based on real-time data, streamlining the production process.

Integration with Tally ERP

By integrating with Tally, the system ensured that production data was synchronized with inventory, costing, and billing, improving financial management and operational alignment.

Customer Access and Transparency

The solution allowed end customers to track the progress of their orders, significantly boosting their confidence by providing real-time updates on production status.